
238-42047-00F REV 10/04 POWERED DIRECT VENT SERIES GAS-FIRED WATER HEATER A Spanish language version of these instructions is available by contactin
10 Venting continued- Venting Installation Instructions For Supplied Intake Venting: 1. Refer to Figure 1, “Vent Assembly Illustration” to inst
11 Venting continued- Figure 1 Vent Assembly Illustration INTERNET VERSION FOR REFERENCE ONLY
12 Venting continued- Venting System Condensation Condensate formation does not occur in all installations of power vented heaters, but should be
13 Venting continued- 3. In order to prevent condensate from draining back into the blower (vertical or horizontal runs), a drain tee and conden
14 Venting continued- This water heater is a power direct vented appliance and is designed to intake and exhaust its products of combustion throu
15 Venting continued- EXAMPLE: The exhaust has two 90° elbows and the intake has four 90° elbows. The total feet of straight pipe on the exhaus
16 Venting continued- TABLE 2 - VENT CONNECTOR LENGTHS FOR 3” (7.6 cm) DIAMETER PVC Total # of 90° elbows (Intake + Exhaust) Maximum # of feet of
17 Venting continued- NOTE: ABS or CPVC pipes may be substituted for PVC pipe. Do not mix ABS and PVC pipe in the same installation. THROUGH T
18 Venting continued- THROUGH THE WALL VENTING WITH LOW GROUND CLEARANCE: When venting cannot exit through the wall at a height greater than or e
19 Venting continued- TABLE 4 3” (7.6 cm) PVC VENT CONNECTOR LENGTHS FROM INSIDE WALL FOR LOW GROUND CLEARANCE INSTALLATIONS Terminating # of El
2 CONGRATULATIONS! You have just purchased one of the finest water heaters on the market today! This installation, operation and instruction man
20 (2) 90° Elbows with (1) 90° Elbow 8 90 ft (27.5 m) INTERNET VERSION FOR REFERENCE ONLY
21 Venting continued- When venting through the wall, the exhaust terminal must exit the structure at a minimum of 16” (40.6 cm) from either side,
22 Figure 8 INTERNET VERSION FOR REFERENCE ONLY
23 Venting continued- HIGH ALTITUDE INSTALLATIONS FOR ELEVATIONS OVER 2,000 FEET (914.5 m) ABOVE SEA LEVEL The capacity of the induced draft blo
24 Water Connections Note: BEFORE PROCEEDING WITH THE INSTALLATION, CLOSE THE MAIN WATER SUPPLY VALVE. After shutting off the main water supply,
25 Water Connections continued- WARNING For protection against excessive temperatures and pressure, install temperature and pressure protective eq
26 Water Connections continued- This water heater can deliver scalding temperature water at any faucet in the system. Be careful whenever using
27 Gas Connections The gas supply lines must meet all requirements of the National Fuel Gas Code ANSI Z223.1-(Latest Edition) and/or in Canada CA
28 Electrical Connections All electrical wiring and connections must be in accordance with the National Electric Code ANSI/NFPA No. 70 (latest ed
29 Electrical Connections (Figure 9) continued- Figure 9 INTERNET VERSION FOR REFERENCE ONLY
3 TABLE OF CONTENTS page GENERAL INFORMATION... 4 INSTALLATION. ...
30 GENERAL OPERATION TO FILL THE WATER HEATER 1. Close the water heater drain valve using a standard screwdriver. 2. Open the cold water suppl
31 General Operation (Lighting and Shutdown Instructions) continued- Lighting and Shutdown Instructions INTERNET VERSION FOR REFERENCE ONLY
32 Thermostat Adjustment The thermostat dial is adjusted to approximately 120°F when shipped from the factory. When adjusting the thermostat, it
33 Burner Flame Check Cast Iron Burner: At the time of installation and at periodic intervals (not more than 6 months), a visual check of the ma
34 MAINTENANCE A qualified service technician should perform the following maintenance at the minimum periodic intervals suggested below. In s
35 Maintenance continued- 5. Annually remove the inner door and main burner assembly to clean orifices and related parts of any dirt or other fo
36 Maintenance (continued)- Contact your supplier or plumbing professional for replacement parts or contact the company at the address given on
37 PARTS LIST DRAWING PART NAME AND DESCRIPTION 1. Blower Assembly 12. Anode – Nipple 2. Rubber Intake Elbow 13. Thermostat (Behind Cove
38 11. Diptube – Nipple INTERNET VERSION FOR REFERENCE ONLY
39 BLOWER PARTS DRAWING PART NAME AND DESCRIPTION 1. Exhaust Pressure Switch 2. ECO Switch 3. Intake Collar 4. Exhaust Connection 5. Ju
4 GENERAL INFORMATION This gas-fired water heater’s design is certified by CSA International under the American National Standard Z21.10.1 - (as
40 THE FOLLOWING INSTRUCTIONS ARE FOR INSTALLATION OF: GAS WATER HEATERS SUITABLE FOR WATER (POTABLE) HEATING AND SPACE HEATING 1. All piping co
41 VENT PIPE PREPARATION AND JOINING Most failures in PVC, CPVC or ABS systems result from improper preparation and joining of pipe and fittings.
42 Vent Pipe Preparation and joining (continued)- d) Cementing must be done quickly to avoid over-drying before joining. i) Apply one coat to t
43 NOTES INTERNET VERSION FOR REFERENCE ONLY
5 General Information continued- A sacrificial anode is used to extend tank life. The removal of this anode, for any reason, will nullify the war
6 Installation (Locating The Water Heater) continued- Water heater corrosion and component failure can be caused by the heating and breakdown of
7 Installation (Locating The Water Heater) continued- The water heater must be located close enough to the outside wall to keep the venting dist
8 Installation (Minimum Clearances) continued- Minimum Clearances This installation must allow access to the front of the water heater and adequ
9 Venting continued- (F) The vent system must be inspected at least once a year to ensure against leakage of exhaust products. Exceptions For I
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